Problems
Machinery reliability is the key to keeping production lines running efficiently. Lubricants play a vital role in reducing friction and wear on moving parts, but they become contaminated over time. Lubricant contamination in blow molding machinery can lead to problems including reduced product quality and increased downtime, or even catastrophic equipment failure.
Environmental contaminants like dirt and water can cause abrasive wear, corrosion and other damage after entering the lubrication system during maintenance and through condensation or seepage in normal operation. Other contaminants are created inside the system from the breakdown of the lubricant or machine components.
The Impact of Lubricant Contamination
Proper lubrication is crucial for protecting of your machinery, helping reduce friction, dissipate heat and extend the life of critical components. Contaminated lubricants can lead to severe problems, including:
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Reduced Efficiency: Increased friction leads to higher energy consumption and decreased production.
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Increased Wear: Impurities cause wear that can lead to premature equipment failure and costly repairs.
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Unscheduled Downtime: Equipment failure disrupts production schedules, increases costs and decreases revenue.
Solution
The lubrication system is a critical component for ensuring equipment efficiency and longevity. Operators should consider using lubricants specifically designed for the application and regularly inspect the lubrication system for signs of wear. A regular oil analysis program and proper oil filtration can help remove contaminants to help keep your lubrication system clean and your machines operating at peak efficiency.
Additionally, always store unused lubricants in clean, sealed containers in a cool and dry place to prevent contamination before they enter the system. Maintaining clean lubrication systems prolongs your machine life, ensures reliable operation, minimizes downtime and protects your bottom line.
Understanding the complexities of your machinery and lubrication needs is essential for preventing contamination. Having a team of experts who can analyze your lubrication systems, recommend the right lubricants, and implement effective maintenance procedures is crucial.
AMSOIL Industrial has a team of experienced solution-oriented engineers and technicians who can help you prevent lubricant contamination and maintain clean lubrication systems. We offer a variety of services, including lubricant analysis and lubrication system design and maintenance to reduce the risk of lubricant contamination and help improve the reliability of your equipment.
Our team understands the unique challenges of plastics manufacturing and is committed to assessing your specific operational challenges and providing solutions that improve both productivity and profitability.
Maintaining clean lubrication systems requires a collaborative effort to ensure that you’re using the right lubricants and maintenance practices for your operations. Our engineers work with you to address your specific challenges and develop customized solutions tailored to your specific needs, including:
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Custom Solutions: Adaptability to meet your unique requirements for specialized lubricants and innovative maintenance solutions.
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Training: Educate your maintenance staff on lubrication best practices to help prevent contamination and ensure the longevity of your equipment.
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Oil Monitoring: Regular analysis of your lubrication systems can identify potential issues before they lead to downtime.
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Support: When issues arise, you can count on prompt technical support and troubleshooting assistance.
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Engineering: Lubrication technology and best practices are constantly evolving. We can educate you on the latest advancements and implement them to enhance reliability.
Our team leverages diverse technical expertise to understand the unique needs of each customer and propose custom solutions, including filtration systems, contamination control practices and specialized lubricants designed specifically for the harsh conditions encountered in blow molding operations. We draw on decades of industry experience to ensure that the proposed solutions are aligned with your business objectives.
Case Study
One of our clients is a leading blow molder of plastic bottles looking for ways to improve operational efficiency. We worked with them to develop a solution that helped improve the efficiency of their blow molding equipment, using 13.7% less energy.
AMSOIL Industrial Synthetic Multi-Viscosity Hydraulic Oil helps improve blow molding equipment efficiency. It offers maximum wear protection and excellent filterability for extended filter and oil life. It is compatible with most mineral and synthetic hydraulic oils. It provides excellent oxidation resistance and extreme-temperature performance, inhibiting sludge and varnish to help extend component life. It also resists water absorption in wet and humid environments to help prevent rust and corrosion. And it helps prevent leaks and extend seal, hose and gasket life to reduce maintenance.
Getting Started
A system for clean lubrication is a necessity in your quest for a reliable and profitable blow molding operation. AMSOIL Industrial Certified Lubrication Specialists are dedicated to helping you identify ways to extend equipment life, reduce downtime and improve productivity in your operations. To learn more, contact us today.