Problem
Labor shortages and continually increasing production demands are constantly challenging injection-molding operations. Add unscheduled downtime to the mix and costs can quickly spiral out of control. Between heavy industrywide demand for a limited pool of parts and labor and the loss of productivity when equipment fails unexpectedly, plant managers are constantly seeking ways to minimize unpredictable expenses.
Improper lubrication can quickly devastate any plant that relies on machinery with continuously moving parts, and injection-molding operations are a prime example. Water, dirt and other contaminants reduce lubricant effectiveness, causing increased wear to servos and other system components. Varnish can cause sticking servo valves, increased wear on valves and pump seals and decreased heat-transfer effectiveness, leading to frequent and expensive replacement of machinery components and oil.
Insufficient or contaminated lubricants lead to increased maintenance, parts and labor costs and reduced productivity due to equipment failure and unscheduled downtime in an already challenging environment.
Solution
A dedicated lubrication program is vital to maintaining uptime, equipment longevity and serviceability in plastics manufacturing. AMSOIL Industrial Certified Lubrication Specialists can help you identify where better lubricants could help you reduce downtime, improve productivity and maximize output.
Installing premium AMSOIL Industrial lubricants specific for your application in combination with proper preventive maintenance and regular oil-condition monitoring and analysis can extend the service life of both your oil and equipment.
Measurable Results
Once you’ve installed a premium hydraulic oil like AMSOIL Industrial Synthetic Multi-Viscosity Hydraulic Oil as part of your complete lubrication management program, improvements can include:
- More uptime and higher productivity
- Proper hydraulic pressure that reduces flashing
- Decreased oil and filter maintenance downtime with oil monitoring and analysis
- Lower electricity costs with less energy used
- Reduced valve and servo failures due to varnish and sludge
Get Started
AMSOIL Industrial Certified Lubrication Specialists are dedicated to helping you extend equipment life, reduce downtime and improve productivity in your plant. To learn more, visit Plastics Market | AMSOIL Industrial